Oh I was, now after getting back in the lads decided at 0350 that’s enough sleep for me.
0440 he’s back asleep, but my back is in too much of a clip and u can’t sleep so this rant continues!
Looking at our fleet management system (jesus i know, but I’m awake, what else is there to do). We currently have a fleet serviceability rate of approximately 20%.
Gold isn’t exactly the the best tool as an AC that hasn’t been serviced will show up as US (unserviceable).
To be flying all day, a cab will need to be at least 10hrs clear before the DDH will be happy to allow them to fly for the day. Getting an aircraft 10hrs will mean approximately 40 odd man hours per flying hour if you do it properly. Essentially 400 man hours per aircraft to clear it… Factor in this against what, 4/5 AC for the day, you’re looking at approximately 2.5k man hours from techies just to get it done.
You may need then have calender codes that pop up on the day of the flight, or just before which will again take a similar amount of time. Any part twos or part three’s that the DDH or EngOs feel as inappropriate to transport cadets with will then also wipe that AC from the flypro.
As an (extreme example). AC 1 requires as part of its calender codes a 7days. This is nearly 12 man hours of work for a 4 man team (realistically it doesn’t take that long), but so does AC 2. So right there you have 4 techies tied up for that time essentially doing a clean.
The mechs then need to do 122s on three three aircraft. It takes an hour on each, if they work quickly. AC 3 then fails that grease check as the aft swash plate has too many particulates. Check gets redone, still fails so that’s a full swash change. Blades off heads off, swash replaced. Another 200 odd manhours because it’s a bad day. That requires HTGR. Not sure if you need an air test on that one…but the heads turner fails on Vibration. So aircraft three has a re-rig followed by two air tests to ensure vibration isn’t out of limits. Those two air tests push the hours over so those four hours the cadets want for flying means the aircraft will need a primary servicing this week rather than next. This puts the aircraft offline for over a month for that maintenance, but it’s needed for sorties next week for ops training for three para who need a redhead trooping into the block or some regiment squadron urgently needs some new mortar tubes for some reason… As such, that aircraft is removed from the cadet flypro to complete operational sorties.
So now you have two aircraft for the day.
It isn’t just simply them flying. They all are tracked via hours which dictate their maintenance cycles for primaries, major and minor servicing. If you hit that band doing a long day of cadet flying, you’ve lost an aircraft completely for months whilst it has an in-depth service.
That’s fine, 50 cadets each on 20min sorties over 4hrs that’s 1200 cadets. Unfortunately not the 2000 which would have been nearly possible with three.
Chinooks going US is much more common than you think. The hours we out into them to keep them going equates, as a rough estimate, between 50-500 man hours between sorties depending on calender and hours codes, and that’s without any faults that occur during flight.
You also need to remember, these things aren’t like a car with the check engine light. If a caption illuminates, temp spikes during flight especially with cadets in the back. They will just ut down in a farmer’s field. They won’t risk it. Especially with cadets in the back.
You then have crew and engineers in at the weekend, which doesn’t endear the engineers or aircrew to the ACO, bur I’ve covered that elsewhere.
The take away is there is an awful lot involved in getting a cab in the air. More than people, including our own aircrew at times realise. You could easily work 500+ hours to have the aircraft fail on start. And when you have a squadron that’s between 60-80% manned for engineers… UK training and operations will absolutely take precedence.
I haven’t gone into crew changes, refueling, see ins, see offs here. That’s ancillary rubbish that doesn’t take too long. The biggest spanner to getting this off the ground (hahaha because they fly… Good god I’m tired at 0455) is the work up prior to the day.